Thursday 29 May 2014

Wed Practice

A better night tonight.
600 was handling better and we matched last nights best first time out. With spots of rain to.
Practice was cancelled due to a crash, riders ok.
The superbike runs! She sounds sweet too.
We'll dyno her today/thursday to make sure all is well and clean the fuel pump 1 more time before we go out again.

The 600 is having an engine change, although shes plenty fast shes blowing a lot of water out and we think the head gasket is on her way out.

Needless to say with getting the superbike running and feeling a lot better we went out for a well deserved beer. Cheers everyone!


Tommo and Dave doing the finishing touches.


Rob fettling the 600.


Jackooooo changing the ever problematic Kawasaki fuel pump!


Me and Dave did a little survey as we had a lot of interest from the fans whilst we were dialling in the cams on the engine.




Wednesday 28 May 2014

Tues practice

Tuesday night practice went a little better than monday. Unfortunately the superbike engine/engines are still in bits and we are trying to make a good one of the 2. We got to the point where we had an engine built and in to the chassis running.
It was really noisy however and the new head/valves must have somehow got damaged by the excessive heat that caused the motor to blow.
What has very cruelly happened is that the fuel pump had got blocked from crap in the tank. Usually when this happens the bikes misfire and dont run very well at all. Unfortunately this time on ours it must have only partially blocked and this causes the bike to keep running fine but excessively lean creating heat, pistons expanded due to this and then picked up on the bores. All on my brand new engine.
So yesterday the old engine/new head combo was still noisy. Today-Wednesday we have built the old engine back together, made a thicker head gasket to get safer clearances as this was a BSB engine running very tight....
Dialled the cams in, checked piston to valve and squish. If this one doesnt run well we're up shit creek! 
So i took the stocker out first last night for 1 lap and shes great, does everything as it should, we're making 1 small change to the shock for support.
I did 120 and tbh i'm happy with that for 1 lap. I can def build on that ok.
The 600 is really really fast. There was no bike out there that i saw faster. I was used to people clearing off when i rode the Kawasaki but this Yamaha really flies.
Its handling strange at the moment i thought that we need more weight forwards to get her to steer but actually Ian Lougher thinks that we may have gone too far and the front of the bike is pushing away from us.

4pm well the engines built and we've just finished shimming the head. We'll get her on the dyno tomorrow before we go out again and get the fuelling double checked too.

Soon i'll be getting ready for Tonights practice for hopefully 2 laps each on both the stocker and the R6.


Tuesday 27 May 2014

Ooooh

Well we're here as you all may know!

First nights Practice.
1 lap on 600
600 ran well but soft as hell. Barnes racing are getting the forks sorted today and adjusting the rear shock.

Superbike. 1 Lap
Bars way out too far. Got kind of used to it after a way into the lap.
Bike was fast. Handled ok.
Started knocking. Got the engine out, looks like pistons have got too hot either due to lean mixture or ignition advance.
Going on to old engine now as the bores and pistons are fecked.

Superstock.
Lovely thing to ride, great potential there.
But would not rev and got slower and slower over the entire lap. Pulled in at brandywell in the end and had marks and spencers biscuits and a cup of tea. Cheers guys.

Me.... Woke up with a bad stomach and a little stressed.
Up to the awning in a minute to get the other engine ready.

Lets see what tonight brings.


Tuesday 13 May 2014

A bit more moaning!

WWell the good news on the superbike front  is......
Not a lot except i have the most awesome people behind me and i couldnt do this without them!
Andre, a young manx man, whom i met at the Iom in my first year has turned out to be this years biggest godsend!
Hes travelling from Derby University every day to come and help me in the shop and stays with me for as long as i'm there for. Last night it was a 11.30 finish!

I've got Tommo coming down every night he can, working like a trooper in his Joinery Business just to earn enough so we can live the dream at the TT.

I've got fantastic sponsors helping me out in every way they can from Kev @ Delph making us new hookup leads to Woodcock, Stardelta, Arclid and more all working away in the background.

Janice, Tommo's wife is busy sorting all the Admin with myself.

The list just goes on. This is only a brief thanks to the immediate few for now. I can not do this without you all!



Minor problem...

I've snapped the fucking yoke, yes the Magnesium Super duper yoke. I've fucked it.....

Options were....
1.Get somebody to make a new one within a week!

2. Weld magnesium... No thanks

3. Buy new Yokes... But i have no money left!

It gas to be the last one.

Thanks to Tommo and Woodcock for paying half each towards a new set of yokes from Harris. £600 later and they are on there way. Again i would be on my arse now if it wasnt for the people behind me.


Good news!
Mark Fisher is coming to hrlp build the new engine tomorrow.

Fairings were vinyled up today buy The Image Works at Ilkeston.
Massive Massive thanks to Graham and Ted, these boys risked the dog house for me tonight by staying until 8pm to get all our graphics done.
I turned up at 3pm and left at 8 o'clock whilst Andre watched the shop for me the whole time.
I cant thank them enough, the boys are second to none in the World of Motorcycle Decals and lets just say i have been very well looked after this year by them too.

Heres a stealthy looking bike pic pre Decals

More to come soon.

10pm monday

Contact details for ST Motorcycles
Wheel, disc and frame straightening and probably much more!




All change on the 600!


Well, all change in the 600 class.
After Jamie Coward unfortunately broke his leg and Elbow in a crash at the Tandragee he is no longer able to run the very competitive Barnes Yamaha that he was due to ride at this years TT.
I am going to be the lucky replacement.
Although we have spent a lot of time and money along with RLR getting more out of our own 600, it probably isnt still as good a package as the Barnes Yamaha which has had top 10 finishes in the past and is reguarly up there in the speed traps.
I'm so happy about this opportunity and intend to give Ian Barnes and his team the best results that I can.


Jamie Coward roding the bike at Scarborough.

Saturday 10 May 2014

Getting there now!

Hi all!
Sorry its been such a while since i've last updated the blog, busy as usual but lots to tell you all.

So i think we were just heading off to Cadwell the last time i "Blogged"
It turned out to be a very productive weekend.
There was some good competition there in the up and coming Lee Wilson.
I cleared off in the 600 races but had my work cut out in the 1000's.
I was able to lap faster than Lee but could never get close enough to pass him as he would drive out of the corners a lot better than me.
We won a couple each and it was fun racing.
I set a best lap of 1.32 which is not far off my pb in superstock but i know there's a lot more to come once i get my bike going better.
Thanks to Derby Phoenix MCC for putting on the event and credit to the way it was ran. 
Technically, the bike was good, i am now running an MSS rear linkage and i think the rear spring i have is to hard so we'll be swapping that out at the TT for a softer one. I actually rang Pat @ Dunlop Tyres to ask if he'd sent me a really hard compound tyre but he promised me they were mediums.
I had problems on the first 2 laps every race, Dunlop tyres are actually lethal when not up to temperature, but usually tyre warmers then 1 sighting lap is plenty but the tyres were literally dangerous until   1 1/2 laps into the race especially on lefts???
I rode around this anyway and usually managed to work my way through the pack.
The 600 had no problems and was fine from the first lap.

Since we've been back in this last week things for the new engine have been coming together. The crank has been balanced, the head has been so beautifully flowed by George and is now back with me.
All new rod bolts, shells, gaskets etc are now with me courtesy of Corby Kawasaki.
I have deburred and clean every orifice in the crankcases, there are a lot more sharp edges than i ever realised once i started to look closer. 

Dry building the crank. She only wants 1 Main Bearing.

The tank extension is in progress courtesy of Sharif of Vale Fabrications
This is Tommo and Andres mock up.

With refrence to my earlier whinging about the bike i think on thursday this week i came across the main problem.
The rear wheel looked very close to the rh side of the swingarm. Me and Andre decided to measure the wheel alignment with a straight edge, well it appears the rear wheel is 15mm further to the right 
Than it should be! There fore giving us a 30mm difference in measurements off the front wheel 😁 god Damn second hand bikes, always hidden problems.

I'm kind of glad though, even though i'm content with Cadwell and the bike i just knew it wasnt quite right and this must have been why.
I can sort this ok this week, i'll space the calliper over 15mm and reduce the size of 1 wheel spacer and make a bigger one for the RH side.

The head has now gone to SPR to have a quick 0.4 off it and will be back shortly.

I have asked Mark Fisher of G&S Racing if he'd come and build the bottom end of the motor up with me. I just want that reassurance of his experience to be there to guide me. I've always said yes i could build my own engine but i can not inject 30years of experience into myself and the people that do have it need to be appreciated.


All the Paintwork is now at the painters!
Should be back soon and ready to Vinyl!


The Gearbox has been stripped down completely and i have had this superfinished by Race Developments, this should be back Monday, thanks for the fast turnaround guys!
I have had this done as its supposed to reduce mechanical drag but more importantly surface harden the gears which are notorious for going wrong on the ZX10.








Friday 2 May 2014

Been so busy.

Hi all been really busy this week prepping the race bikes and working till late every night this week. The superbikes ready to go with a few new parts and the 600 will be finished tomorrow morning before we leave.
Heres a few pics for now before a full Cadwell report after the weekend.

Andre giving a helping hand on the 600 whilst i made a new brake lever bush on the lathe. Tommo was on tank duty, swopping fuel pumps and tanks on both bikes.


Prob my favourite delivery this year :-)
Thanks Nick.

Turning the new brake bush as the last one had worn a lot after 2 years of TT racing!

I've brought some proper Billet now off Ebay!






Thursday 1 May 2014

Cylinder Head







My freshly ported brand new head for the superbike.
This work has been done by George Fox of Vik Tuning. Hes self taught and an engineer by trade. The boys got a big future in tuning, in fact hes recently beaten my record for fastest road legal scooter in the uk! Check out his FB page VIK Tuning.
Massive thanks George!


Monday 28 April 2014

Team Clothing, Order yours Now!


Hi all, For any fans/Supporters of the race team i am now organising an order for anybody that may want Race Team Clothing.
I`ll need your orders in for the end of the week.

All weather rain Coats 100% are going to cost £95. Expensive i know but top Notch
Fleece again top Quality £40
Polo Shirts £27
Race Team Smart Shirts £33


Please e mail your order to rtrmotorcycles@btconnect.com by the end of this Bank holiday Weekend.

Dan

Sunday 27 April 2014

First test completed

Successful?
Depends what you class as that...
We only ran the superbike as Ricky @ RLR ideally wants a little more time to perfect the 600, i will however need to take a day off work some time this week to go and collect it.
The idea of the test was firstly get me out on the bike and get at least 1 of the 2 signatures i'll be needing to obtain this years Mountain Course licence.
So yes mission accomplished we acheived both of them.
But.... we had a lot of teething problems.
I'm still trying to find out where the chassis is sitting compared to a standard bike and we are going to spend some time tomorrow night finding out.
We think that the linkage thats in the bike at the moment has kicked the back end right up in the airvand to start with the bike was riding very all over the front and oversteering, to the point where i was running over inside kerbs.
As the ride height adjuster is already on its lowest setting the only thing we were able to do was raise the front of the bike 10mm.
Thankfully Ian Lougher was on hand to give advice on what he has found works and a good friend who seems to be in every Paddock, newly engaged Dave Hopkinson gave us a hand to raise the front end.
So we have perhaps improved the chassis a little but i'm not confident of the linkage thats currently in the bike so we'll be going to Cadwell next weekend with 3 different linkage options and we'll understand what linkage does what to the ride heights etc.
Thankfully Nick Morgan is being really supportive and has told me to email him the drawings off the links i have and he'll point me in the right direction.
Talking of Nick and MSS i have ordered a load of parts from him this last week, i've ordered a TT screen for each bike and also a Kit Loom and Ecu 😁😁
Its really smashing the budget but i believe its a sensible buy.
The bike essentially needs the kit stuff as the engine spec is designed to run at the higher revs that the kit ECU will allow and also will give us more traction maps.
But perhaps the best thing will be the reduction in loom size, the standard loom is a total pain in the arse and really crammed in on a ZX10.
We also had a lot of fuelling problems.
The first one was in free practice, one of the secondary injector wires had got trapped under the tank breather outlet and shorted to earth. This held the injector on fully open. I got 3 laps of practice in but the bike was running like a dog!
After a chat with Mr Kawasaki Mark Fisher he explained the theory of what eould of caused us to use 8 litres of fuel in 3 laps!
New plugs and re routing of the wires sorted that problem.
Bike ran great on the stand and revved up fine.
I then went out for the first race and as soon as i drove off the line it was just flat, like running on 50hp!
I pulled in after the first lap.
Kinked fuel line from the tank to the fuel rail.
I already knew these need to be routed spot on so they dont get kinks but i think this one has been routed incorrectly for a lot of its life and was always going to be prone to kinking.
What i should have done, if i'd new we were going to have these problems, is to have used the new fuel line off the new bike. But with the bike dynoing fine and running up and down the rod etc i never thought mich of it.
Neway that sorted, we got out for a full race starting from the back of thd grid, i think i got up to 14th ish. The engine felt fine, was running full power etc.
The chassis was lairy but it was my first ever ride in anger on this bike.
We then had the tank off again to try and change the ride height. Put it all back together properly to take care of the fuel line.
Next race, running like a dog again, felt like a kinked fuel line but not as bad, wouldnt drive out of corners, was coming into its power at random and going flat at high revs. A nightmare to ride but i finished the race, and to be fair i was onto the back of the leading pack by the end of the race, i opted for slicks in a drying track and it was the right choice.
I think i could have won that one if it wasnt for the bike playing up.
We got back neway and again with Mine, Ians and Daves knowledge we all agreed that it could be the notorious fuel pump tea bag filter getting clogged and affecting fuel pressure.
It was indeed blocked and i got it blown out with a compressor. The tank was full of shit where it had had a repair in the past, metal shavings floating around. The frustrations of buying a second hand bike and its teething problems 😁 even if i'd had more time perhaps i could have been more thorough in this temporary build.
Anyway its all in the name of progress!
last race it still ran like shit although not as bad as before. I think i finished 9th from around the back of the grid. 
I managed a 1.45 which is shameful for me and the bike. My best lap time in a stocker is high 1.40 on a Superbike on Slicks i should be capable of 1.38's!
We will be going back once we're sorted.
I want to Thank all my Team, Sponsors and supporters for Saturday.
It was great to get a few members of the team such as Charlie and Lisa together with the other sponsors such as Kevin of Delph control systems and the Thompsons. 
I think we were all also appreciative and grateful to Ian Lougher for being around to help out too.
I'm about to get busy this next week, works getting behind and race bikes are going to need a lot of work!
The old engines got to stay in for now but the throttle bodys, fuel pump, airbox and fuel lines are all being changed for next weekends racing at Cadwell.
Coming over the start finish

Big head and little head sprucing the bike up!
I think this was us at the "oh fuck" stage

Tommo and Kev probably laughing at one of my awesome jokes 😎






Thursday 24 April 2014

Ready for Testing!

It was a 7 o'clock Start this morning and a 9 o'clock finish but shes finally ready for its first shakedown. Shes not yet built to perfection but shes safe and good for now.
A lot of the day has been spent making new wheel Spacers
I've extended this one by 1.5mm if you can notice the join line on the middle cup.
I didnt have enough billet to make a new one.
This wheel had def not been ran in this bike before.
I tried turning down this old scooter head for enough billet for a spacer for the front wheel but it was made out of shit aluminium. I scrapped that idea.
Luckily i had a ZX6R spacer that fittred just right after turning a little sleeve on it.
Oil changed and lockwired

New longer Caliper bolts from Pro Bolt.
New Brake lines Courtesy of Hel.
New Tyres from Dunlop.
New 40mm Caliper Spacers instead of 2 x 20's.
Makes a much tidier front and than before. 
Before shot

A few stickers and a transponder and we're away!
I want to thank all my sponsors and my team and everybody else that has helped to get me this far. In February we had nothing except a decision to do this 😃












Tuesday 22 April 2014

New Sponsor!

I'd like to welcome on board a very good friend and now Sponsor of the team.
(Occasionally Serious.) Tom Reacher of Trent Tractors and Mowers is now supporting the team for payment of all the teams paintwork etc.
Another nice suprise for the team and expanding our network of Sponsors and Supporters even further.

Test this weekend

We have our first test this weekend at Oulton Park. This Saturday with the friendly Wirral 100 club.
Yesterday, yes BH monday and slightly hungover i went in to work and stripped the brand new ZX10 engine. I was in 2 minds whether to go all the way with it but after finding this slightly  picked up main bearing i'm so glad i did!

I'm not planning to tune this engine much but rather make a very sweet running machine. 
The crank is being balanced along with the pistons, rods etc and this is Kindly being organised by SPR Racing of Ruddington.
Due to time restraints (and because i'm not that good) i have asked a good friend from the Scooter Tuning world to tidy the head up for me. He is a very intelligent young man and i look forward to seeing his career progress.
I'll be doing the final build myself and making the final decisions but its so great to have this help.
Tonight the old 600 has finally sold and now this has released a bit more cash for us. 😄
Me and my main man Tommo have rechecked the clutch on the superbike and fitted the new brake lines tonight. Clutch is yet to be tested but last time out it was dragging a lot so we've tried to find out why.
I've had another nice contribution from Delph Control Systems this week which has been such a nice suprise with all the money thats being spent at the minute.
Heres a few pics of the build.
Much much tidier brake lines
One Strippppppped ZX10
Lots of room for improvement on this Head.
Cassette Gearbox. A mechanics dream!






Tuesday 15 April 2014

Riding for ILR 2014!

Thanks to my Awesome Sponsors its been made possible that i'll be riding for ILR Kawasaki this year in the Superstock TT


Where have i been?!

Well! Its just gone Mental at work!
Seriously i did 3 times more work on my own in March than we did in Feb. Business is great and i'm really enjoying it.
Its quite a challenge to balance how much attention to put where with regards to time spent on race prep and organisation or fixing customers bikes.
Its always a case of pushing my luck but making sure the customers are  always happy.
The Superbike is now built and running with the old engine fitted and tonight i have ridden it up and down the estate for the first time and all seems well. The clutch is dragging so i'll be having a look at that tomorrow. Its been 9 o clock finish on race nights,  most mondays and tuesdays recently and as soon as 5 comes race bikes are on the benches. Tommo comes down to help and learn the bikes and Allister has been coming to to muck in.
Paintwork is now organised to be done as soon as i have completed 2 club races in successive weekends starting on the 26th of April at Oulton Park. Followed by bank holiday weekend with Derby Phoenix at Cadwell Park.
My Sponsors have really been helping me out recently and one of them has helped me out on the cash flow situation enabling me to buy the  brand new ZX10 courtesy of Bikers Kawasaki. Thankd Guys!
Well theres lots of other littles bits that are still coming together but i think my main panick is over. 
I really still need a last 10k to be comfortable that i'm going to cover the tyre budget etc for the TT but i'll keep cracking on and one way or another it'll come. Heres a few pictures of what we have been up to.
Tommo warming up the Superbike for its first ever test ride.

Parts are stacking up!

Busy busy at work!
The build
Would you put this in your TT bike?!
Yes we changed it out. Bodgers 😖
Chassis
Oil caps, gold for the 600 to match its forks
I got the new one!
Engines out already to be stripped and rebuilt!
Brand spanker