Monday 28 April 2014

Team Clothing, Order yours Now!


Hi all, For any fans/Supporters of the race team i am now organising an order for anybody that may want Race Team Clothing.
I`ll need your orders in for the end of the week.

All weather rain Coats 100% are going to cost £95. Expensive i know but top Notch
Fleece again top Quality £40
Polo Shirts £27
Race Team Smart Shirts £33


Please e mail your order to rtrmotorcycles@btconnect.com by the end of this Bank holiday Weekend.

Dan

Sunday 27 April 2014

First test completed

Successful?
Depends what you class as that...
We only ran the superbike as Ricky @ RLR ideally wants a little more time to perfect the 600, i will however need to take a day off work some time this week to go and collect it.
The idea of the test was firstly get me out on the bike and get at least 1 of the 2 signatures i'll be needing to obtain this years Mountain Course licence.
So yes mission accomplished we acheived both of them.
But.... we had a lot of teething problems.
I'm still trying to find out where the chassis is sitting compared to a standard bike and we are going to spend some time tomorrow night finding out.
We think that the linkage thats in the bike at the moment has kicked the back end right up in the airvand to start with the bike was riding very all over the front and oversteering, to the point where i was running over inside kerbs.
As the ride height adjuster is already on its lowest setting the only thing we were able to do was raise the front of the bike 10mm.
Thankfully Ian Lougher was on hand to give advice on what he has found works and a good friend who seems to be in every Paddock, newly engaged Dave Hopkinson gave us a hand to raise the front end.
So we have perhaps improved the chassis a little but i'm not confident of the linkage thats currently in the bike so we'll be going to Cadwell next weekend with 3 different linkage options and we'll understand what linkage does what to the ride heights etc.
Thankfully Nick Morgan is being really supportive and has told me to email him the drawings off the links i have and he'll point me in the right direction.
Talking of Nick and MSS i have ordered a load of parts from him this last week, i've ordered a TT screen for each bike and also a Kit Loom and Ecu 😁😁
Its really smashing the budget but i believe its a sensible buy.
The bike essentially needs the kit stuff as the engine spec is designed to run at the higher revs that the kit ECU will allow and also will give us more traction maps.
But perhaps the best thing will be the reduction in loom size, the standard loom is a total pain in the arse and really crammed in on a ZX10.
We also had a lot of fuelling problems.
The first one was in free practice, one of the secondary injector wires had got trapped under the tank breather outlet and shorted to earth. This held the injector on fully open. I got 3 laps of practice in but the bike was running like a dog!
After a chat with Mr Kawasaki Mark Fisher he explained the theory of what eould of caused us to use 8 litres of fuel in 3 laps!
New plugs and re routing of the wires sorted that problem.
Bike ran great on the stand and revved up fine.
I then went out for the first race and as soon as i drove off the line it was just flat, like running on 50hp!
I pulled in after the first lap.
Kinked fuel line from the tank to the fuel rail.
I already knew these need to be routed spot on so they dont get kinks but i think this one has been routed incorrectly for a lot of its life and was always going to be prone to kinking.
What i should have done, if i'd new we were going to have these problems, is to have used the new fuel line off the new bike. But with the bike dynoing fine and running up and down the rod etc i never thought mich of it.
Neway that sorted, we got out for a full race starting from the back of thd grid, i think i got up to 14th ish. The engine felt fine, was running full power etc.
The chassis was lairy but it was my first ever ride in anger on this bike.
We then had the tank off again to try and change the ride height. Put it all back together properly to take care of the fuel line.
Next race, running like a dog again, felt like a kinked fuel line but not as bad, wouldnt drive out of corners, was coming into its power at random and going flat at high revs. A nightmare to ride but i finished the race, and to be fair i was onto the back of the leading pack by the end of the race, i opted for slicks in a drying track and it was the right choice.
I think i could have won that one if it wasnt for the bike playing up.
We got back neway and again with Mine, Ians and Daves knowledge we all agreed that it could be the notorious fuel pump tea bag filter getting clogged and affecting fuel pressure.
It was indeed blocked and i got it blown out with a compressor. The tank was full of shit where it had had a repair in the past, metal shavings floating around. The frustrations of buying a second hand bike and its teething problems 😁 even if i'd had more time perhaps i could have been more thorough in this temporary build.
Anyway its all in the name of progress!
last race it still ran like shit although not as bad as before. I think i finished 9th from around the back of the grid. 
I managed a 1.45 which is shameful for me and the bike. My best lap time in a stocker is high 1.40 on a Superbike on Slicks i should be capable of 1.38's!
We will be going back once we're sorted.
I want to Thank all my Team, Sponsors and supporters for Saturday.
It was great to get a few members of the team such as Charlie and Lisa together with the other sponsors such as Kevin of Delph control systems and the Thompsons. 
I think we were all also appreciative and grateful to Ian Lougher for being around to help out too.
I'm about to get busy this next week, works getting behind and race bikes are going to need a lot of work!
The old engines got to stay in for now but the throttle bodys, fuel pump, airbox and fuel lines are all being changed for next weekends racing at Cadwell.
Coming over the start finish

Big head and little head sprucing the bike up!
I think this was us at the "oh fuck" stage

Tommo and Kev probably laughing at one of my awesome jokes 😎






Thursday 24 April 2014

Ready for Testing!

It was a 7 o'clock Start this morning and a 9 o'clock finish but shes finally ready for its first shakedown. Shes not yet built to perfection but shes safe and good for now.
A lot of the day has been spent making new wheel Spacers
I've extended this one by 1.5mm if you can notice the join line on the middle cup.
I didnt have enough billet to make a new one.
This wheel had def not been ran in this bike before.
I tried turning down this old scooter head for enough billet for a spacer for the front wheel but it was made out of shit aluminium. I scrapped that idea.
Luckily i had a ZX6R spacer that fittred just right after turning a little sleeve on it.
Oil changed and lockwired

New longer Caliper bolts from Pro Bolt.
New Brake lines Courtesy of Hel.
New Tyres from Dunlop.
New 40mm Caliper Spacers instead of 2 x 20's.
Makes a much tidier front and than before. 
Before shot

A few stickers and a transponder and we're away!
I want to thank all my sponsors and my team and everybody else that has helped to get me this far. In February we had nothing except a decision to do this 😃












Tuesday 22 April 2014

New Sponsor!

I'd like to welcome on board a very good friend and now Sponsor of the team.
(Occasionally Serious.) Tom Reacher of Trent Tractors and Mowers is now supporting the team for payment of all the teams paintwork etc.
Another nice suprise for the team and expanding our network of Sponsors and Supporters even further.

Test this weekend

We have our first test this weekend at Oulton Park. This Saturday with the friendly Wirral 100 club.
Yesterday, yes BH monday and slightly hungover i went in to work and stripped the brand new ZX10 engine. I was in 2 minds whether to go all the way with it but after finding this slightly  picked up main bearing i'm so glad i did!

I'm not planning to tune this engine much but rather make a very sweet running machine. 
The crank is being balanced along with the pistons, rods etc and this is Kindly being organised by SPR Racing of Ruddington.
Due to time restraints (and because i'm not that good) i have asked a good friend from the Scooter Tuning world to tidy the head up for me. He is a very intelligent young man and i look forward to seeing his career progress.
I'll be doing the final build myself and making the final decisions but its so great to have this help.
Tonight the old 600 has finally sold and now this has released a bit more cash for us. 😄
Me and my main man Tommo have rechecked the clutch on the superbike and fitted the new brake lines tonight. Clutch is yet to be tested but last time out it was dragging a lot so we've tried to find out why.
I've had another nice contribution from Delph Control Systems this week which has been such a nice suprise with all the money thats being spent at the minute.
Heres a few pics of the build.
Much much tidier brake lines
One Strippppppped ZX10
Lots of room for improvement on this Head.
Cassette Gearbox. A mechanics dream!






Tuesday 15 April 2014

Riding for ILR 2014!

Thanks to my Awesome Sponsors its been made possible that i'll be riding for ILR Kawasaki this year in the Superstock TT


Where have i been?!

Well! Its just gone Mental at work!
Seriously i did 3 times more work on my own in March than we did in Feb. Business is great and i'm really enjoying it.
Its quite a challenge to balance how much attention to put where with regards to time spent on race prep and organisation or fixing customers bikes.
Its always a case of pushing my luck but making sure the customers are  always happy.
The Superbike is now built and running with the old engine fitted and tonight i have ridden it up and down the estate for the first time and all seems well. The clutch is dragging so i'll be having a look at that tomorrow. Its been 9 o clock finish on race nights,  most mondays and tuesdays recently and as soon as 5 comes race bikes are on the benches. Tommo comes down to help and learn the bikes and Allister has been coming to to muck in.
Paintwork is now organised to be done as soon as i have completed 2 club races in successive weekends starting on the 26th of April at Oulton Park. Followed by bank holiday weekend with Derby Phoenix at Cadwell Park.
My Sponsors have really been helping me out recently and one of them has helped me out on the cash flow situation enabling me to buy the  brand new ZX10 courtesy of Bikers Kawasaki. Thankd Guys!
Well theres lots of other littles bits that are still coming together but i think my main panick is over. 
I really still need a last 10k to be comfortable that i'm going to cover the tyre budget etc for the TT but i'll keep cracking on and one way or another it'll come. Heres a few pictures of what we have been up to.
Tommo warming up the Superbike for its first ever test ride.

Parts are stacking up!

Busy busy at work!
The build
Would you put this in your TT bike?!
Yes we changed it out. Bodgers 😖
Chassis
Oil caps, gold for the 600 to match its forks
I got the new one!
Engines out already to be stripped and rebuilt!
Brand spanker








Monday 7 April 2014

Pics for now big news coming soon!


Old engine back in for now and planning to test in the next couple of weeks.